FREE NEWSLETTER


Please email me DELTA | PORTER-CABLE news and offers. (See Sample.)

*Required fields

*EMAIL ADDRESS:
FIRST NAME:
LAST NAME:

SUBMIT:








Ask the Expert



IF YOU HAVE A PRODUCT RELATED QUESTION, PLEASE USE OUR CONTACT US FORM FOR AN IMMEDIATE RESPONSE.  THIS SECTION IS RESERVED FOR GENERAL WOODWORKING RELATED QUESTIONS.


Michael Van Pelt is the founder of American Sycamore Woodworker’s Retreat.  He has a reputation as the tool guru. Mike has been in woodworking for over thirty years. His knowledge of tools comes from his many years of intertwining experience in the woodworking industry. Mike’s experiences include being active as an Industrial Arts Teacher, professional instructor of power machinery and tool techniques, tool sales, management and owner of woodworking tool retail store, Delta Machinery representative and technical advisory.
 
If you have a question for Michael, choose the Submit Question button to the right by November 30th. We will send you a reply with Mike's response in mid-December and then post it to this page for other members to view. You never know...someone else may have the same question


IF YOU HAVE A PRODUCT RELATED QUESTION, PLEASE USE OUR CONTACT US FORM FOR AN IMMEDIATE RESPONSE.  THIS SECTION IS RESERVED FOR GENERAL WOODWORKING RELATED QUESTIONS.



 

Listed below are questions and answers that have already been submitted.


Questions

[ Back To Main ]
6/24/2009

Table Top Care


Answer provided by Mike Van Pelt

 Q. What would be your suggestion to prepare a new jointer for use. I'm thinking of the tops of the 2 tables, infeed and outfeed. They are covered with an oily substance. What's the best product to use to remove this and then the best product to protect them?
 A.


I recommend and use kerosene to remove the grease and coating.  I then wipe the tables down with paper towel followed by a cotton cloth.  I then apply a good coat of wax.  I use Johnson’s paste wax.  I keep a can handy and buff out the tables frequently.  Helps keep the tops looking good, fights rust, and makes the material glide across the tables.





[ Back To Main ]
4/14/2009

Pocket Hole Joinery vs. Mortise & Tenon Joinery


Answer provided by Mike Van Pelt

 Q. Almost all of my equipment suppliers are offering the KREG system of pocket hole joinery. What is your opinion of this procedure over mortise and tenon joinery? My query is directed towards the strength of the joint along with how clean the joint is when constructing fine furniture.
 A.
I use the Kreg system often for kitchen cabinets and entertainment centers.  I have also used this system to build fire place mantels.  However, I feel that in building traditional furniture, the mortise and tenon should be used: not only for strength, but for looks as well.  I do not like seeing the holes left from pocket joinery on a traditional piece.




[ Back To Main ]
4/14/2009

Market for Jointer


Answer provided by Mike Van Pelt

 Q. I'm in the market for an upgraded jointer. I currently have a 6" Delta "deluxe", open stand unit. In the 8" jointer market, I see manufacturers offering both parallelogram and wedge bed units. In your opinion, which consistently performs better? Is the quality difference significant or slight?
 A.
I believe that the 8” DJ 20 Delta jointer is the best jointer on the market for the money.  I have sold and used just about every brand out there and I do not feel you will find a better made jointer than the Delta.  My 8” jointer is used hard every day and I have never had a service problem with the Delta 8” DJ 20 jointer.  I am confident that the unit would give you years of trouble free service.




[ Back To Main ]
10/14/2008

Biscuit Joiner


Answer provided by Mike Heavey

 Q. I currently own a biscuit joiner and I'm curious to know how tight the biscuits should be. I have plans for a t.v. stand and the plans call for all the assemblies to be made without glue. The tool I am using however doesn't allow me to assemble the parts without the parts being too loose. Aren't the biscuits suppose to allow the parts to line up and allow room for glue. if so how can I do this.
 A.
Yes, the biscuits are suppose to, and they will. The biscuits are made of wood which expands and contracts. If the they are currently too loose, put them in a zip-lock bag and add a little moisture in the bag. This will cause the biscuits to expand give you a tight fit. If the fit is too tight, place the biscuits in the microwave for a few seconds, and it will take out some of the moisture for a better fit.




[ Back To Main ]
2/25/2008

Biscuit Joiners Uses


Answer provided by Mike Van Pelt

 Q. What are some CREATIVE uses of this machine? Seems its potential hasn't really been tapped...
 A.
I suggest that you find a copy of the Biscuit Handbook by Hugh Foster.  You will find good information and some creative uses for the biscuit machine.




[ Back To Main ]
2/25/2008

Biscuit Size


Answer provided by Marc Adams

 Q. I am using 6" and12" x 3/4" boards and I don’t know how many or what size to use.
 A.
Biscuit size maybe #10 or #20 both would be ok. I would suggest that if you are only putting two boards together you spread them approximately 6” part.  Make sure you put the biscuits in the center of the thickness of the wood.




[ Back To Main ]
2/25/2008

Joinery


Answer provided by Marc Adams

 Q. I am using dowel pins a lot in my joinery.  I square my saws and measure exactly before I cut.  But when I assemble, I seem to have to many voids I have to fill in.  The only thing that I might have done to contribute to this issue is that when I plane my rough cut lumber, I don't plane all board to the exact seem thickness  (unless it is wood I'm going to join to make tabletops).  What is your recommendation please?
 A.
I’m not sure how you are drilling your dowel holes but if it is with a self centering jig this would require that all your stock be of the same thickness, otherwise any variation would show up evenly on each side.




[ Back To Main ]
2/19/2008

Jointer Snipe


Answer provided by Mike Heavey

 Q. I have had this jointer for at least 12 years and have never been able to stop the end sniping. I have tried everything suggested to me. Can you give me any new suggestions?
 A. Typically, this is caused by your outfeed table being a few thousandths higher than the knives. Drop your outfeed table, which will cause snipe and slowly raise it up until the snipe disappears.




[ Back To Main ]
2/19/2008

Jointer Setup - Unwanted Taper


Answer provided by Mike Heavey

 Q. I have a Delta 37-275X Jointer which does a great job of trueing up boards. However, I'm experiencing a problem where it tapers the board slightly from end to end. With one pass, it's barely noticeable but after several passes, the end-to-end difference can be measured (but still slight). This is a fairly new jointer and I haven't changed the outfeed table or moved the blades. I did check the outfeed table height against the blade height, and it looks identical. I'm also not getting any snipe, which I thought I'd get if the outfeed table was wrong. What do I do to correct this? My guess is that it isn't adjusted completely and I just can't see that it's off. If that's true, do I want to move it up a hair or down a hair?
 A.


The way you are describing the problem, it sound like a convex cut problem. Here are the 4 basic problems that can happen and how to correct them.

            TROUBLESHOOTING JOINTERS

Concave cuts, the boards that you run through your jointer end up shallower in the center than at the ends.

·        One or both ends of the table sag some

·        Slide fence off table

·        Remove guard and raise infeed table to match outfeed

·        Straight edge across length of table and check for sag

·        Tighten gib screw until no light appears under straight edge

 

Convex cuts, your jointed edges prove slightly narrower at the ends than the center.

·        Exact reverse of the concave problem

·        Check for this in the same manner outlined except look for light under the middle of the straight edge near the cutter head

·        Loosen gib screw on one or both tables to correct the problem

 

Out of square, the face and the edge don’t meet at an exact 90% corner.

·        Fence is not set at 90% to the table

·        Use a drafting square to correct this problem

·        Reset fence

 

Snipe, jointed boards that show a small hollow cut at their end. Out feed table nolonger supports the workpiece after it passes the cutterhead.

·        Correct poor alignment by raising the outfeed table.

·        First lower the outfeed table slightly

·        Slowly feed a piece of stock about 1” across the cutterhead

·        Unlock outfeed table and raise it until it just touches the workpiece, then lock it down

            This should take care of it.




[ Back To Main ]
2/19/2008

Jointing Twisted Boards


Answer provided by Mike Van Pelt

 Q. I have the Delta 6" benchtop jointer. Recently, I was working on building a table, and used some 2" deep cherry for the rails. I ripped the 2" board to the width, and cut to length (allowing some extra for planing and sanding). The wood had a twist in it. I made sure my fence was square on the jointer and ran the wood through. I could not get a flat surface. What is the best trick for squaring a twisted board?
 A.
Sounds as if this board was just too twisted.  I try to use twisted boards for my short needs.  Cutting the lumber into the shortest length needed for your project will greatly help.  Perhaps you will have to save this lumber for a smaller project.




[ Back To Main ]
2/18/2008

Tearout on Jointer


Answer provided by Mike Van Pelt

 Q. I have a older Delta 4in joiner and used for mostly edge joining. Working with 3/4 thick kd-cherry I am having tearout. Is this a blade or feed problem? Blades "appear" sharp.
 A.
If the blades are indeed sharp then it must be a feeding problem.  Try reversing the stock and slow down your feed rate.  I listen as I am feeding the material and you can hear the difference of a good cut and tearing out.




[ Back To Main ]
2/14/2008

Jointer


Answer provided by Scott Phillips

 Q. I have a new Delta jointer, when I joint I get small scallops throughout the joint.
 A.
You probably have one knife that is doing all of the cutting because it is set a hair higher than the other knives. I like to use the accessory magna jig designed to magnetically hold all knives just right as they are locked in. This will help.

 





[ Back To Main ]
2/14/2008

Jointer Leaves Ripples


Answer provided by Scott Phillips

 Q. My jointer leaves ripples on the wood edge. Do I need to lower the cutter knives? This ripple usually occurs after changing the cutter knives for sharpening.
 A.
You probably have one knife that is doing all of the cutting because it is set a hair higher than the other knives. I like to use the accessory magna jig designed to magnetically hold all knives just right as they are locked in. This will help.




[ Back To Main ]
2/14/2008

Biscuit Joiner


Answer provided by Scott Phillips

 Q. I have been using a biscuit joiner for edge gluing of planks for things like table tops.  I thought this gave me a stronger, better aligned joint.  Now, I am hearing from other woodworkers that it is stronger and better just to glue the edges together without biscuits.  What do you think?  Is it better to use biscuits or not?

 

 A.
Biscuits are great. They help to align surfaces of butt joints. They are useful in dozens of other woodworking applications. Truth is if you try to break a glue joint without biscuits that has cured that joint will never break at the glue seam. The wood actually breaks first. My point is that biscuits help to align and square parts. They help to make glue ups better. But it is my opinion, and that of many others, that they do not make the glue joint stronger. I usually use biscuits for edge to edge joints to make the surfaces stay even during clamping. I also like biscuits in edge to face applications. The biscuit joiner is one of the best tools ever invented because of its versatility and moderate cost.




[ Back To Main ]
8/6/2007

Is there a jointer maximum length formula?


Answer provided by Mike Van Pelt

Q:

Is there a formula to determine the longest board that can be edge jointed on a jointer of X" in table length?

Like: Max Stock Length = (Infeed table length + outfeed table length) * X

I have a Delta 6" Variable Speed Bench Jointer (Mod 37-070) which works fine on cabinet doors and the other small projects I use it for.  I've even had great results on 6' long (yeah feet) rails/stiles. 

Table tops are the problem.  I can't get the invisible joint I am used to on cabinet doors when trying to make a table top.  None of the Delta's jointers (that I looked at) said what the maximum stock length was.  (Telling me an 8" jointer can joint up to 8" wide boards was not especially useful).

A:

The longer the bed the better!  The 6” bench top is designed for smaller work.  I would suggest lengths up to 48” would be manageable.   There is no maximum length for any jointer, it is determined on how much length the operator can control and support through the cut.  Even with support rollers you will find a bench top jointer a challenge for longer stock.  I can accurately joint 96” boards on my 8” jointer by myself.  Anything longer requires help from an assistant.  Thanks for a great question.





[ Back To Main ]
8/6/2007

Jointer


Answer provided by Mike Van Pelt

Q: Have a delta 37-275x that is less than 2 years old when I use it for edge or flat jointing I keep getting a washboard type of finish on my boards . I have replaced the blades and reset them but it does not help. What is causing this
A: Sorry that you are having a problem.  If your knives are sharp and they are set correctly, then I believe that you are feeding the stock too quickly.  Slow down and feed slowly and steadily.




[ Back To Main ]
8/6/2007

Two Questions: 1. Jointer 2. Dust Collector


Answer provided by Mike Van Pelt

Q:

I have two questions.  The first is regarding a jointer.  I need to buy a new jointer and am undecided between a 6-inch and 8-inch.  It seems like every time I take the least costly option I end up being sorry.  The disadvantages to getting an 8-inch are; it requires 220v, it takes up more space in my basement shop, moving something that heavy down the basement stairs, and cost.  The obvious advantages are the longer bed and bigger fence.  It is difficult to purchase straight and true lumber and the larger machine makes straightening lumber easier.  Please share with me your insights.  I do woodworking as a hobby and foresee that I would use the jointer 20-40 hours per year.

           

Second question. I now have a Jet 1 ½ hp dust collector but it is not 1 micron.  I want to upgrade it to a 1 micron but delaying my action is again the same problems; space and the 220v requirement.  Does the new Delta 1 ½ hp, 1 micron have the cfm capacity to handle an 8 inch joiner, or a 14 inch planer or a 10 inch table saw or should I bite the bullet and get a 2-2 ½ hp dust collector?  Only one device would be in operation at any one time and moving a 4 inch flexible duct is acceptable.
A:

Eight vs Six……As a hobby woodworker it is some times difficult deciding and justifying the investment in large power tools.  You have raised some very valuable points of discussion on the size needed in a jointer.   If you mainly build small crafts and occasional a piece of furniture I would suggest going ahead and purchase a six inch jointer.  If you are going to build pieces of furniture, tables, and larger cases goods, I suggest the eight inch would serve you better.  Let the projects that you want to build make the decision for you.  You can always trade up; as many woodworkers do.

 

I believe that you can find an after market replacement 1 micron filter bag for your Jet

1 1/2hp dust collector.  Using only one machine at a time your Jet unit should serve you well at this time, and by replacing the existing bag with a 1 micron bag you will capture that fine nuisance dust.





[ Back To Main ]
6/5/2007

Biscuit Sizes - M Option


Answer provided by Scott Phillips

Q: My plate joiner have the "M" option to select the biscuit sizes. Where can I find that specific size?
A: Years ago I saw the M size in a router book on Biscuit Joiners. I think it was by Hugh Grant. I did a search on the internet and came up stumped about the “m” size. I do not think they are available these days. I recall it was very small (under the 0 size). I just can not think that biscuits this small really have bonding strength. Sorry that I could not find the mysterious "m" biscuit.