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Ask the Expert



IF YOU HAVE A PRODUCT RELATED QUESTION, PLEASE USE OUR CONTACT US FORM FOR AN IMMEDIATE RESPONSE.  THIS SECTION IS RESERVED FOR GENERAL WOODWORKING RELATED QUESTIONS.


Michael Van Pelt is the founder of American Sycamore Woodworker’s Retreat.  He has a reputation as the tool guru. Mike has been in woodworking for over thirty years. His knowledge of tools comes from his many years of intertwining experience in the woodworking industry. Mike’s experiences include being active as an Industrial Arts Teacher, professional instructor of power machinery and tool techniques, tool sales, management and owner of woodworking tool retail store, Delta Machinery representative and technical advisory.
 
If you have a question for Michael, choose the Submit Question button to the right by November 30th. We will send you a reply with Mike's response in mid-December and then post it to this page for other members to view. You never know...someone else may have the same question


IF YOU HAVE A PRODUCT RELATED QUESTION, PLEASE USE OUR CONTACT US FORM FOR AN IMMEDIATE RESPONSE.  THIS SECTION IS RESERVED FOR GENERAL WOODWORKING RELATED QUESTIONS.



 

Listed below are questions and answers that have already been submitted.


Questions

[ Back To Main ]
6/24/2009

Rust on Floor Drill


Answer provided by Mike Van Pelt

 Q. I have a fairly new Delta Floor drill that is slowly rusting away. Even the chuck is rusting. I have been looking for a cover like I have for my table saw but I can not find one. After reading what everyone suggest for a table saw I can only guess I will have to do this for my drill press. Garage's are not a place for woodworking equipment unless your garage is always closed. So what do I do about rust on my floor Delta drill press?
 A.


The enemy is rust and it must be dealt with.  I highly recommend a product called Boeshield.  Clean off the rust even if you have to use naval jelly and then regularly use Boeshield spray.

I also suggest you call HTC Products at 1-800-624-2027, tell them Mike from American Sycamore told you to call, and order yourself a machine cover for all your tools.  I use them in my shop and I highly recommend them to help fight rust and to protect your investment.

 

 

ToolSaver™ Machine Covers

Protect your investment from performance threatening condensation, rust, dust and other workshop elements with these versatile machine covers. These unique covers are made of rugged cotton sheeting that's scientifically coated with a special plastisol, which allows it to breathe, yet remain water-resistant. The fabric is then roll-hemmed around the entire perimeter with a rubberized magnet sewn into each corner.





[ Back To Main ]
4/16/2009

Removing Rust on Table Saw


Answer provided by Scott Phillips

 Q. I purchased an older table saw. The cast iron or steel top is covered with rust. I would like to know the best way to clean it up
 A.
Sand lightly with 150 grit and use Rust Free from Woodcraft. Part number 03Q57. 800 225 1153




[ Back To Main ]
4/14/2009

Rust on Jointer Bed


Answer provided by Mike Van Pelt

 Q. I have owned my Grizzly jointer for 7 years. Suddenly last Fall it began to rust. What is the best way to clean it up and keep it from happening again?
 A.
I recommend very very fine wet/dry sandpaper used dry (NO WATER).  Use a sanding block to keep things flat. Use light pressure over the rust area. Rinse off with mineral spirits. Then wax with paste wax.  This will help in two areas, one is that it will inhibit future rust, and second make it easier to feed your material across the cast iron beds. If the rust is deep and the metal is pitted, a Dremel tool with buffer pads works, too.




[ Back To Main ]
6/27/2008

Rust Marks on My Unisaw


Answer provided by Scott Phillips

 Q. Someone left a glass of drinking water on my unisaw and it left a slight rust mark. I've tried #0000 steel wool and wd40 among other things like very fine sand paper etc., but you can still see the mark. Any suggestions and is it possible to remove all traces of the mark?
 A.
Ouch! Use Boeshield's rust remover in a spray can, it works for 95% of all rust issues.




[ Back To Main ]
6/24/2008

Clean Table Tops


Answer provided by Mike Heavey

 Q. On my table saw top, my band saw table, my joiner, and drill press table top. How may I remove the tarnish and rust, bring back the original steel shine and then keep it that way?
 A.
For me it's a two fold process. First I treat the table top with a product called Boeshield T-9 Rust & Corrosion Protection. The product was developed by the Boeing Co. for lubricating and protection of aircraft components. Then when the T-9 is dry I apply a coat of paste wax which helps keep moisture off and makes it a smooth surface so the wood glides across the surface without friction. Try it. I think you will be happy.  Mike




[ Back To Main ]
5/7/2008

Fighting Rust


Answer provided by Mike Van Pelt

 Q. I bought a brand new Unisaw with Biesemeyer fence about a year ago. I live in humid Houston,TX and over that one year I have have multiple outbreaks of rust on the table surface and on the fence rail. I have waxed these surfaces multiple times but rust keeps coming right back. I am sick over it. How do I keep rust off my prized possession?
 A.
Rust is the enemy and we must continually fight it. It helps me to reduce rust that I keep my shop heated in the winter and cooled in the summer.   I am continually applying auto paste wax to all my cat iron tops and I also use TopCote and Boeshield to keep my tops clean.  I even sprinkle baby powder on my 12” jointer to help wood slide.  I have a friend that bought those special machine covers from the HTC Company and this helps reduce rust as well.   So go polish up your top and apply a good coat of wax.  This will help.  Good luck and let me know how you get along fighting the monster.




[ Back To Main ]
2/25/2008

Keeping Tools Rust Free - Close to the Ocean


Answer provided by Marc Adams

 Q. How do you prevent your hand tools and power tools from rusting? I live 40 ft from the ocean, needless to say everything I use, made from metal, has rust on it. Not only my prized tools, but fans, window screens, the chain-link fence, the bars on the windows, the nails and screws in the patio furniture, etc. My tools are inside a wooden tool shed when not in use, even tools that are painted the rust gets underneath and raise the paint until it cracks and falls off. I tried oiling, WD-40, spray paint, plastic bags, etc. Tools that come in plastic containers are somewhat protected, once it’s opened, it goes on its hanger on the shed wall. Which do I love more, the beach or my tools? The answer is simple, both. Any help from our fellow craftsmen will be greatly appreciated.
 A.
Some things to consider, dose everything inside your house rust as well.  If not then lets think about the difference in environments.  Your house is probably insulated at least a little bit and you probably have air conditioning. These are two big things in reducing rust on your tools. So if we could keep your tools at a more consistent temperature by storing them in plastic tubs wrapped with or covered with a old blanket this would help, even stored in old coolers would help stop the condensation from occurring , the next thing is removing the condensation that occurs. Couple of choices her. One is to run a dehumidifier and the other is to get some of these dry box dehumidifiers that work by absorption. They are sold by various names but can usually be found at the local hardware or home improvement store for placing in crawlspaces etc. they chemically absorb moisture and place one in each of your tool containers. Nothing will stop rust forever but this would certainly slow it down.




[ Back To Main ]
2/25/2008

Delta 10" Contractor's Saw - Rust


Answer provided by Marc Adams

 Q. A few years ago I purchased a 10" contractor saw. Unfortunately, I haven't used it, and it has been sitting in my garage. My question is, how do I remove the rust that has accumulated on the table surface? The saw operates, it’s only the rust I need resolved!
 A.
Elbow grease, steal wool and WD40. Or Top Saver from your local wood working store along with elbow grease and steal wool. You could use a 5” random orbital sander with some really fine wet/dry sandpaper.  Start with 220, 340, 400.  Sand only until the rust is gone.  Then polish with paste wax.




[ Back To Main ]
2/19/2008

Rust?


Answer provided by Mike Heavey

 Q. I own a Delta shaper, joiner, and contractors table saw. My ex stored them in a damp garage until the judge gave me my tools, and now there is rust on the table tops. What is the best way to restore, and what is the best protection from this occurring again? Also, is there anything else I should check?
 A.


Well the good news is you got your tools back, and the can be saved easily. The product I have used for this is called RUST FREE Rust & Stain Remover, which is made by the same company that makes Boeshield T-9. The directions are easy to follow to clean the top of rust.  Once I have completed the step the rest for me is a two fold process. First I treat the table top with a product called Boeshield T-9 Rust & Corrosion Protection. The product was developed by the Boeing Co. for lubricating and protection of aircraft components. Then when the T-9 is dry I apply a coat of paste wax which helps keep moisture off and makes it a smooth surface so the good glide across the surface without friction. Try it, I think you will be happy. Once the top is done, I would perform a complete       maintenance overhaul of the saw according to the manual.





[ Back To Main ]
2/19/2008

Keep Table Saw Top from Rusting


Answer provided by Mike Heavey

 Q. How is a good way to keep the table top from rusting?  After spending $1549 on a saw, I would like to keep it looking nice.
 A.
For me it’s a two fold process. First I treat the table top with a product called Boeshield T-9 Rust & Corrosion Protection. The product was developed by the Boeing Co. for lubricating and protection of aircraft components. Then when the T-9 is dry I apply a coat of paste wax which helps keep moisture off and makes it a smooth surface so the good glide across the surface without friction. Try it, I think you will be happy.




[ Back To Main ]
2/1/2008

Sanding Rust


Answer provided by Scott Phillips

 Q. In your recommendations for Rust you say sand with WD-40.

 

What do you use to sand with? Steel wool Etc.?
 A.
Depends on how bad the rust is. I usually start with 220 grit silicone carbide. If it loads up badly I drop down to 150 grit. Once it is cleaned up I buff with 00 steel wool. Then hit it with Top Cote.




[ Back To Main ]
1/29/2008

Question About Rust


Answer provided by Scott Phillips

 Q.  

I saw on the Delta website that the suggested method for getting rid of rust on a tablesaw is to use WD-40, and hand-sand.

About the sanding... should I use steel wool?  I don't have any pitting, per se, just a little rust, spread over some of the surface of my table saw.

Secondly, years ago, Zach Ethridge at Highland Hardware (Atlanta) recommended using Renaissance Wax for smooth steel surfaces.  Do you see any problem with using this product?

 A.  

If Zach says it is good he is correct. Zach is good!  Steel wool is fine too. I like 220 grit silicone carbide for tough rust. I like Top Cote, a Teflon for lasting table top coating.





[ Back To Main ]
6/29/2007

Rust Question


Answer provided by Scott Phillips

Q: I have recently acquired several pieces of old woodworking machinery and need to remove heavy rust.  I suspect the WD40 solution would be too slow and arduous.  Any suggestions for a faster or more complete process?
A: Navel Jelly has been the rust remover that boat yards have used for years. It stabilizes the rust but really does little to bring back the shine. I recommend Boeshield T-9. Sand lightly and watch things shine.


[ Back To Main ]
6/5/2007

Rust on Table Saw & Jointer Beds


Answer provided by Scott Phillips

Q: I've been having problem with rust on my table saw bed and jointer bed, is there a product on the market that you recommend to use on it?
A: There are several that work well. First use WD 40 and hand sand the rust away. Wipe it clean then spray either TopCote Teflon Spray by Bostich or spray on Boshield.

Both work great!